Custom Stainless Steel Matel Parts Mini CNC Machining Parts CNC
Lathe
Turning Service
While traditional machining involves a skilled machinist manually
operating a machine to remove
or shape metal based on specifications from designers and
engineers, CNC machining performs
the same metal cutting, drilling, milling, boring, grinding, and
other metal forming and removal
functions with a crucial distinction — it employs computer
numerical control rather than manual
operation.
Traditional machining relies on tools such as turn wheels, dials,
switches, chucks, vices, and
cutting tools made of materials like hardened steel, carbide, and
industrial diamond.
Measurements are taken to ensure accuracy. In contrast, CNC machining is automated
and
code-driven, developed by programmers.
It delivers consistent precision from the initial cut to subsequent
repetitions, making it suitable for
digital manufacturing and low-volume production. CNC machining's
advantage lies in its flexibility
for revisions and alterations, accommodating modifications and
different materials with ease.
While traditional machining retains its place, CNC machining has
largely taken over in
manufacturing, fabrication, and industrial production due to its
superior precision and automation.
Product Details
The primary materials employed in the CNC machining process are
predominantly metals.
These metals encompass alloy steel, carbon steel, cast iron,
stainless steel, aluminum, copper,
magnesium, and zinc.
However, CNC machining is not limited to metals alone; it is also
capable of machining plastic
parts and working with various materials, including ceramics,
composites, thermoplastics, and
thermosets.
Here is a comprehensive overview of the most popular materials
| The Most Popular Materials |
| Material | Characteristics |
| Aluminum 6061 | Good strength-to-weight ratio, excellent machinability, low
hardness |
| Stainless Steel 304 | Excellent mechanical properties, resistant to corrosion & acid, relatively difficult to machine |
| Brass C360 | High ductility, excellent machinability, good corrosion resistance |
| Copper | Excellent thermal and electrical conductivity |
| Titanium | Excellent strength to weight ratio, used in aerospace, automotive
and medical industries. |
| ABS | Excellent impact resistance, good mechanical properties, susceptible to solvents |
Nylon (PA6 & PA66) | Excellent mechanical properties, high toughness, poor moisture resistance |
| POM (Delrin) | High stiffness, excellent thermal & electrical properties,
relatively brittle |
Surface Finishing
We specialize in the production of custom-made products and offer
surface treatment services
tailored to meet our customers' specific requirements and industry
standards.
Our comprehensive solutions are both efficient and cost-effective,
making us a one-stop destination
with the capacity and capability to provide integrated services.
| Surface Finishing Options for CNC Machining |
| Name | Applicable Materials | Can be Applied with |
| Alodine | Aluminum | Media Blasting, Tumbling, Type II Anodizing* Type III Anodizing*,
Type III Anodizing with PTFE* |
| Anodizing | Aluminum | Media Blasting, Tumbling, Alodine* |
| Black Oxide | Steel, Stainless Steel | Media Blasting, Tumbling, Passivation |
| Electroless Nickel Plating | Aluminum, Steel, Stainless Steel | Media Blasting, Tumbling |
| Electropolishing | Steel, Stainless Steel | — |
| Hand Polishing | Acrylic | Enhanced cosmetic appearance |
| Media Blasting | Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper | All post processes except Electropolish and Powdercoat |
| Nickel Plating | Aluminum, Steel, Stainless Steel | Media Blasting, Tumbling |
| Passivation | Steel, Stainless Steel | Black Oxide, Electroless Nickel Plating, Zinc Plating, Tumbling,
Media Blasting |
| Powder Coating | Aluminum, Steel, Stainless Steel | — |
| Tumbling | Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper | All post processes except Electropolish and Powdercoat |
| Vapor Polishing | CNC Polycarbonate (Clear, Black) | Enhanced cosmetic appearance, near optically clear applications |
| Zinc Plating | Steel, Stainless Steel | Media Blasting, Tumbling, Passivation |
Specialist Industries
CNC turning machines excel in precision craftsmanship, fabricating
a wide spectrum of parts with
diverse complexities. Among these are shafts and axles, pivotal
components in industries such as
automotive and aerospace.
The precision extends to the production of bushings and bearings,
crucial for reducing friction and
ensuring smooth rotational movement in mechanical assemblies. CNC
turning further facilitates the
creation of connectors, fittings, and fasteners like screws and
nuts, serving applications in plumbing,
hydraulic systems, and across various industries.
The technology is also applied in the manufacturing of valves and
valve components, contributing
to fluid control systems. Additionally, CNC turning is instrumental
in crafting tooling components,
including inserts, toolholders, and bodies, enhancing efficiency
and accuracy in machining operations.
In the automotive sector, CNC turning is harnessed for producing
engine components, pulleys,
brackets, and specialized parts.
Company Profile
FAQ's
1. How much does CNC machining cost?
The cost of CNC machining is determined by factors such as
complexity, quantity, and lead time.
To obtain a precise cost estimate, we encourage you to submit a 3D
CAD model, enabling us to
provide an interactive quote accompanied by design for
manufacturability (DFM) feedback.
Our use of proprietary software and automated fixturing processes
eliminates upfront non-recurring
engineering (NRE) costs, making CNC machining a cost-effective
choice for quantities as low as 1 to
200 parts. While prices may be comparable or slightly higher than
3D printing, CNC machining
delivers superior material properties and surface finishes.
2. What are the advantages of CNC machining?
The advantages of CNC machining are prominent, with rapid
prototyping and efficient full-scale
production at the forefront. A distinguishing feature is its
capacity for high precision and accuracy
in manufacturing, extending to tight tolerance machining for CNC
parts spanning various sizes.
Beyond this, CNC machining offers unmatched flexibility in
addressing volume needs, pricing
considerations, lead times, and the utilization of a broad spectrum
of materials and finishes.
3. How quickly can I get my parts?
For quality parts, a turnaround time of as little as two weeks is
possible when complete 2D and 3D
CAD models are provided. Parts with more complexity or special
features may take longer.
To obtain precise lead times for your project, request a quote.
In terms of shipping, the majority of our shipments use air
freight, ensuring delivery within a few
days from China to Europe or North America.
